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Product Development

engineering icon

Product Development

Variperm provides a comprehensive range of engineering, technical, product design services for the oil and gas industry. Maximizing efficiency through all phases of projects, from planning and design to construction and operations, is Variperm’s specialty. Our multidisciplinary teams deliver cost-effective solutions and a hands-on approach to ensure project success.

Unlock the potential of your reservoir with product development.

PROGRAMS WE USE

  • ANSYS – Mechanical
  • Open Foam
  • Solidworks – Premium
  • Matlab
  • Mathcad

 PRODUCT DEVELOPMENT

  • Conceptual and Detailed Design
  • Validation
  • Commercialization
  • Adhering to API Q1™ and ISO 9001:2015 Certifications

DOWNHOLE INTEGRITY ANALYSIS

INSTALLATION LOAD ANALYSIS

  • Loading Envelope
  • Single Point Loading:  Tensile/Compression, Torsion, Bending, and Buckling
  • Combined Loading:  combined loading scenarios for highly deviated and horizontal wells

TORQUE AND DRAG ANALYSIS

FAILURE AND ROOT CAUSE ANALYSIS

  • Mechanical
  • Plugging
  • Corrosion
  • Scaling and Fouling

NALU™

NALU™ NEAR-WELLBORE MODELLING

NALU™ is a multiphase flow dynamics wellbore simulation proprietary software. The software can conduct multiphase flow dynamics simulation in the near-wellbore regions to mimic various sand control and flow control completions methods. Unlike the commercial software on the market, NALU is based on the fundamental Navier-Stokes Equation with minimal reliance on the empirical correlation. Therefore, the fluctuations between neighboring flow regimes caused by the empirical relationships, as observed in the other commercial wellbore simulators, will be eliminated.

NALU has been utilized as an efficient flow control design tool for various applications including tubing deployed and liner deployed inflow and outflow control devices for both conventional and unconventional operations. Various sand control screens can also be accounted for in the simulation. The key outputs of the model are the radial mass flow rates across the nozzles and pressure drops associated with the specific nozzle distribution.

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EVALUATING PARTIALLY COMPLETED LINER PERFORMANCE

Using state-of-the-art computational fluid-dynamics (CFD) software packages, Variperm engineers have developed simulations to predict the additional pressure drop incurred from partially completing a wellbore’s liner. The simulation allows Variperm’s engineers to contrast the cost savings of a partially completed liner against the additional pressure-loss disadvantage, and in turn select a partial completion that strikes a balance between these competing factors.

EXPERIMENTAL & COMPUTATIONAL NOZZLE TESTING

Variperm engineers are expanding there in-house testing capabilities to evaluate increasingly complex flow situations experienced by FCD nozzles. Currently, Variperm engineers can simulate and experimentally measure the performance of nozzles impinged by single-phase flows and are now developing apparatuses and models to evaluate nozzle performance during multiphase flow.

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proLAB™

proLAB™ Design & Testing Services

NEAR WELLBORE PHYSICS TESTING SERVICES

Variperms’s proLAB is an elite technical team dedicated to developing successful completions by focusing on near wellbore conditions and sand control strategies for optimized production. Variperms’s proLAB includes sand control and near wellbore physics experts with diverse industrial and academic background including physical modelling and experimental testing, petroleum geomechanics, rock mechanics and geotechnics.

Variperms’s proLAB offers a three-phase sand control design and testing program. This program seeks to evaluate sand control designs for PSD variations of a studied field, utilizing improved sand control testing methodologies.

Unlock the potential of your reservoir with proLAB™ Testing

PROLAB SERVICES

Variperm’s proLAB provides services for sand characterization and screen evaluation. The main services for sand characterization are:

SAND PARTICLE CHARACTERIZATION

  • Sonic sifter Particle Sand Distribution (PSD) analysis
  • Dynamic Image Analysis (DIA) (PSD and shape)
  • Scanning Electron Microscopy (SEM) and SEM-Energy Dispersive XRD (EDX) analysis

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SAND RETENTION TEST DIAGRAMS

Featuring our new, improved and proprietary version of what industry refers to as sand retention tests (SRT).

LSCE LINEAR-FLOW SAND CONTROL EVALUATION

LSCE LINEAR-FLOW SAND CONTROL EVALUATION

GRAVEL PACKING STANDALONE COMPLETION TESTING

GRAVEL PACKING STANDALONE COMPLETION TESTING

CASED AND PERFORATED STANDALONE COMPLETION TESTING

CASED AND PERFORATED STANDALONE COMPLETION TESTING

CASED AND PERFORATED STANDALONE COMPLETION TESTING

HT AND HP/HT TESTING

SOLVENT STANDALONE COMPLETION TESTING

SOLVENT STANDALONE COMPLETION TESTING

STANDALONE COMPLETION TESTING FOR INJECTOR

STANDALONE COMPLETION TESTING FOR INJECTOR

PRESSURE PULSATION TESTING

PRESSURE PULSATION TESTING

SLURRY STANDALONE COMPLETION TESTING RIGS

SLURRY STANDALONE COMPLETION TESTING RIGS

CASED AND PERFORATED STANDALONE COMPLETION TESTING

CASED AND PERFORATED STANDALONE COMPLETION TESTING

STANDALONE COMPLETION TESTING

STANDALONE COMPLETION TESTING

HIGH PRESSURE/HIGH TEMPERATURE TESTING RIG

HIGH PRESSURE/HIGH TEMPERATURE TESTING RIG

PERFORATION TESTING RIG

PERFORATION TESTING RIG

WELLBORE SIMULATOR RIG

WELLBORE SIMULATOR RIG

NOZZLE TESTING RIG

NOZZLE TESTING RIG

SCREEN EROSION TESTING RIG

SCREEN EROSION TESTING RIG

BULK SCALE TESTING RIG

BULK SCALE TESTING RIG