Cost Savings and Speed in the Permian Case Study

Cost Savings and Speed in the Permian

Coiled Line Pipe provides significant cost advantage to a major independent in New Mexico.

Project Overview

A major independent U.S. E&P needed a fuel gas line completed quickly and within a very tight budget. The pipeline had multiple crossings and the Right of Way included two sweeping 90 degree turns, presenting unique challenges relative to material selection. Coiled Line Pipe was selected as the solution that provided the greatest cost benefit and the highest quality and compliance match to the application needs.

Project Highlights

  • Global Tubing manufactured 3,700 ft of Coiled Line Pipe for the project.
  • The pipe was delivered to site and strung out within a week of delivery, which was 12 times faster than what the teams had been used to, by using seamless, steel pipe.
  • The entire pipeline length required only 5 welds (including the riser connections), which were faster and more cost efficient than composite connections and did not require special staff or equipment.
  • Pipe crossings were completed by pushing the pipe under, while deploying into the ditch.
  • There were no pipe cuts and no damage to the pipeline’s protective coating or the pipeline itself.
  • After complete deployment of the Coiled Line Pipe, an electrical holiday detection test was completed on the entire pipeline length and it registered ZERO DAMAGE.
  • The pipeline material documentation consisted of six MTRs, compared to nearly one hundred for stick pipe, thus proving confidence in the uniformity of the material and full traceability.
  • By using Global Tubing’s Coiled Line Pipe, the customer decreased HSEQ risk and exposure in the field by reducing man-hours worked nearly 65% and equipment hours by almost 61%.

Conclusion

Global Tubing’s Coiled Line Pipe supplied a no hassle solution for the field needs of the client. Cost savings of 12.5% over the steel pipe installation were delivered upon project completion. By using Coiled Line Pipe, every client can enjoy the peace of mind that only steel pipe’s long history and specification compliance can provide combined with the cost savings of a spool-able pipeline.

PROJECT

Coiled Line Pipe for
Transmission Pipeline

LOCATION

Hobbs, New Mexico

APPLICATION

Fuel Gas

MATERIAL SPECIFICATION

4″ Nominal OD,
Schedule 40, A53/X52C
Coiled Line Pipe

LENGTH

3,700 feet

Cost Savings and Speed in the Permian Case Study
Coastal Waters Installation Case Study

Coastal Waters Installation

Coiled Line Pipe proves its value in GOM coastal waters.

Project Overview

One of the largest, privately-held exploration and production companies in the United States needed a fast and cost efficient way to install steel flowlines on two wells. After careful engineering review and competitive bid — with a short weather window and sharp focus on costs, quality and safety — they turned to Global Tubing to provide them with a Coiled Line Pipe solution.

Two reels of Coiled Line Pipe and all the required installation support equipment were delivered from Global Tubing’s Dayton, TX facility to site. The two lines of lengths 2,400 feet and 1,220 feet were installed within 48 hours of delivery. The installation required only one pipe-to-pipe weld and a team of only one trained individual and one support staff. After completing the set-up, the 1,220 foot line was deployed in less than 20 minutes. The client was extremely happy with the timeline and the product performance and is looking forward to utilizing it again on flowline,

Project Highlights

  • Fast installation to minimize the cost of barge and equipment rentals offshore.
  • Record breaking installation speed of 1,220 feet in under 20 minutes (equivalent to approximately two joints of stick pipe per minute).
  • Mobilization-Install-Demobilization window of 48 hours with 2 support staff only.

Conclusion

Global Tubing provided the fastest and most cost efficient alternative for a steel pipeline for the client.

PROJECT

In-field Production Lines

LOCATION

Venice, Louisiana

APPLICATION

Crude Oil – Multiphase

MATERIAL SPECIFICATION

2″ Nominal OD, Schedule 80,
A53B/X52C, 3LPP Coated Pipe

LENGTH

3,620 feet (two lines)

Coastal Waters Installation Case Study
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[email protected]

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[email protected]
Forum Quality Wireline & Cable Greaseless Enviro-Lite E-Line Cables

Practices to Avoid: Greaseless Enviro-Lite E-Line® Cables

Learn practices to AVOID when it comes to Conventional Wireline Cables

Just as we encourage all customers operating conventional cable to follow our recommended best practices, our team of experts have developed a list of the most notable practices we ask customers to AVOID.

  • DO NOT: Tension cycle the line if stuck; this includes surging the well.
  • DO NOT: Pull more than 4,000 lbs. of surface line tension on the cable. If you are required to operate outside of normal RIH/POOH operations, stop and CALL prior to proceeding.
  • DO NOT: Operate the cable in hostile or corrosive environments; this includes H2S or acid.
  • DO NOT: Float tools while RIH; maintain TVD cable weight in fluid while RIH and pumping down.
  • DO NOT: Keep feeding line into the well once pumps are shut down. Around 200’ from your target depth, start reducing the line speed to increase line tension; this will prevent low tension transfer across the drum.
  • DO NOT: Apply more than 1,000 psi on the upper/lower rubber hand pumps over minimal rubber actuation.
  • DO NOT: Continue to run bad rubbers. If excessive pressure is required to maintain the seal, then SOMETHING is wrong – STOP… LAY DOWN the cable and investigate.
  • DO NOT: Use any aerosol spray, solvents or WD40 on the cable.
Forum Quality Wireline & Cable
Forum Quality Wireline & Cable Conventional Cables

Best Practices: Conventional Cables

Learn Best Practices for Conventional Wireline Cables

Our team of wireline experts encourage all customers operating conventional cable to follow our recommended best practices.

  • Ensure the drum’s integrity prior to any installation.
  • Always use a Certified Service Center for installation.
  • Season the cable for first 30 runs.
  • Allow the cable to rotate on the vertical zone of the cable for at least five minutes every 1,000 – 2,000 feet.
  • For new cables, stick to the 80/120 tension rule after the cable is seasoned 50/150.
    • The tension going into the well should never be less than 80% of line weight plus tool weight.
    • The tension coming out of the well should never exceed 120% of the line weight, tool weight, and any drag from the well due to friction that would increase tensions.
  • Use 0.004” to 0.006” clearance flow tubes.
  • Periodically, check cable for:
    • Kinks or shiny spots in cable and mark or note location.
    • Loose armor or torque on the cable.
  • Check the cable electrically pre-job and post-job.
  • Inspect the rope socket components for excessive wear or scaring of cone and washer.
  • Have the cable serviced if you experience any abnormal high tensions or any great loss of tension while on job.
  • Ideally, the unit should be at least 25 feet from the bottom sheave for every 12” of width on your cable drum.
  • Use the proper sheaves size for each cable.
  • When re-heading, check cable for embrittlement.
  • Inspect for cross armor wires while re-heading through flow tubes.
  • When possible, use swivels to help achieve the proper rotation.
  • Bring cable to a service center for retorquing after 80 to 100 runs.
  • Keep an accurate logbook and note all things that you see. This will help the service centers and manufacturer better service your cable for longer life and to resolve any potential cable issues.
Forum Quality Wireline & Cable
Forum Quality Wireline & Cable Greaseless Enviro-Lite E-Line Cables

Best Practices: Greaseless Enviro-Lite E-Line® Cables

Learn Best Practices for Greaseless Enviro-Lite E-Line® Cables

Our team of wireline experts encourage all customers operating greaseless cable to follow our recommended best practices.

  • Stop operations if there seems to be something out of the norm. Make a quick phone call and verify before continuing operations.
  • Keep the line pre-lubed with mineral oil while RIH and POOH. Applying a light spray to each wrap will suffice. During the last run on the pad, spray a light coat to each wrap to help keep the line moisturized between jobs.
  • Maintain lubrication in the lube chamber of the control head; fill when off the well between runs to make sure the cavity is full.
  • At a minimum, there will need to be TVD line weight in fluid maintained while RIH and pumping down to prevent compression of the cable.
  • A minimal element/rubber pressure needs to be maintained to maximize rubber and line life.
  • Follow ALL break-in procedures for a new line being introduced into any operation.
  • The tool weight in air for ALL operations should be no less than 800 lbs.
  • Make note of any cable abnormalities in the line record book, including the measured depth and length of the damaged area.
  • NO more than 60 runs should be ran on ANY re-head.
  • Control heads should be pressure washed and fully rebuilt prior starting a pad.
Forum Quality Wireline & Cable Greaseless Enviro-Lite E-Line Cables

Protecting Your Pumps: Short & Long-Term Storage

Protecting Your Pumps: Short & Long-Term Storage

Preparing Your Pumps for Storage

Properly preparing your pump assets for short and/or long-term storage is key to extending their lifespan. Whether your storing pumping equipment for weeks or months, companies need to take appropriate measures to avoid costly problems in the long run.

Our team of pump specialists recommend the following these steps to ensure your pumps survive extended storage and inactivity.

  1. Clean and flush the fluid end with a rust preventative.
  2. Plug all discharge and suction openings.
  3. Drain oil from the power end through the bottom drains.
  4. Open the rear cover of your power end and coat the internal components with an oil-based vapor phase corrosion inhibitor (VpCI) / volatile corrosion inhibitors (VCI). Before applying the coating, make sure the rust preventative will not clog any oil passages.
  5. Coat the power end gears and pinion with an oil-based vapor phase corrosion inhibitor (VpCI) / volatile corrosion inhibitors (VCI).
  6. Remove the breather and plug the opening.
  7. Coat the pinion input shaft and all exposed bare metal with a heavy rust preventative.
  8. Plug drain holes at the bottom of the pump frame.
  9. Plug the lube inlets.
  10. Store the pump inside a dry place until such time at which it is ready to be put into service.

         Note: If a dry environment cannot be guaranteed, place several large desiccant bags in the power end prior to storing.

Pinion Rotation and Rust Preventative Recommended Every 4-6 Weeks

  • We advise you to rotate the pinion once every 4 to 6 weeks. Rotating the pinion less than a half of turn to avoid permanent deformation on the roller bearings.
  • We also recommend you reapply rust preventative on pony rods and plungers to cover the new exposed surfaces.

 

Protecting your equipment during extended downtime is a smart investment for both your equipment and overall future operations.

Need more information? Contact our team of technical experts for additional guidance and insight for about proper equipment maintenance.

 

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